SIMULATIONSX

XPERIENTIAL NATURE OF OUR SIMULATIONS ENABLE THE DELEGATES TO LEARN BY DOING!



LEAN

Lean projects should be chosen based on ?

 All of the Options
 The number of people affected by the changes
 Impact to the customer and to the company
 Anticipated chance for success

Mura means ?

 All of the Options
 Doesnt add value
 Overburden and absurdity
 Unevenness (Inconsistency in physical matters)

Place the 5s's in the proper order ?

 Shine, Sort, Standardize, Set-in-order, Sustain
 Sustain, Set-in-order, Shine, Sort, Standardize
 Sort, Set-in-order, Shine, Sustain, Standardize
 Sort, Set-in-order, Shine, Standardize, Sustain

The main objective of lean manufacturing is to ?

 Produce goods using less resources compared to mass production techniques
 Produce products with fewer options to simplify consumer choices
 Outsource much of our manufacturing in order to focus on final assembly
 Keep labor costs as low as possible by using more of other resources

The 10,000,000,000 dollar spent on material handling equipment has been to a waste of money ?

 True
 False

What do we mean by VSM ?

 Very Serious Mistake
 Value Stream Mapping
 Valid Sustainable Management
 None of the Options

Using kanban, production demand is triggered by ?

 The production planner
 Forecast
 Any of the Options
 Removal of product by the downstream customer

5S ?

 Is a simple five-step process
 Relies on the organization and demarcation of the working areas
 Can be done without managerial support
 Targets improvements in morale and efficiency
 A,C and D
 A and D

5S is another word for housekeeping ?

 False
 True

Lean Thinking should only be implemented when there is no crisis ?

 True
 False

We can best increase output by producing parts faster ?

 False
 True

In a lean workcell, the supervisor’s main responsibility is:

 Keeping production moving
 Keeping workers busy
 Identifying and resolving abnormal conditions
 Achieving production counts

Lean manufacturing is a ?

 Method for reducing labor cost
 Set of tools designed to improve productivity
 Means to improve responsiveness to the customer
 Efficiency improvement technique

Following are the advantages of sticking to the takt time except ?

 The system is in synchronization with customer requirement
 Production is smoothly planned and operations will be carried out without interruptions
 It will give you the rhythm in which the system should operate
 Pull scheduling is disabled.

Kanban is based on a model of ?

 Automotive assembly lines
 Supermarkets
 Shipyards
 Job shop machining

Which of the following is not one of the eight wastes ?

 Transporting
 Excess machine capacity
 Overproduction
 Waiting

It takes two to three years to complete Lean Manufacturing implementation ?

 True
 False

In a manufacturing cell, who has authority to stop production?

 The material handler
 All of the Options
 The line supervisor
 Machine operators

“Queue” means:

 A unit of measure
 Material should be pushed to the next operation when a batch is complete
 Waiting
 A signal to start production ?

One-piece-flow means ?

 Larger lot sizes
 Operators need to work harder
 One piece moves to the next operation
 Batch

Defective product should be ?

 Immediately moved to the quality holding area
 Moved to the rework process
 Displayed for everyone to see
 Scrapped or repaired immediately.

Products with low demand should be ?

 Produced in the quantity needed
 Assigned higher cost per unit
 Assigned higher cost per unit
 Batch processed and held in stock until needed

In a cell, the operators are responsible to ?

 Run the machines or processes assigned
 Direct requests to the supervisor
 Maximize production output
 Meet customer requirements

Production line problems should be apparent to even a casual observer ?

 False
 True

Which of the following is not a goal of lean manufacturing ?

 Producing smaller lot sizes
 Utilizing activity-based costing
 Increasing machine utilization
 Reducing set-up times