SIMULATIONSX

XPERIENTIAL NATURE OF OUR SIMULATIONS ENABLE THE DELEGATES TO LEARN BY DOING!



LEAN

Defective product should be ?

 Scrapped or repaired immediately.
 Displayed for everyone to see
 Immediately moved to the quality holding area
 Moved to the rework process

5S ?

 Targets improvements in morale and efficiency
 A,C and D
 Is a simple five-step process
 Can be done without managerial support
 A and D
 Relies on the organization and demarcation of the working areas

Following are the advantages of sticking to the takt time except ?

 Pull scheduling is disabled.
 Production is smoothly planned and operations will be carried out without interruptions
 It will give you the rhythm in which the system should operate
 The system is in synchronization with customer requirement

Lean projects should be chosen based on ?

 Anticipated chance for success
 All of the Options
 Impact to the customer and to the company
 The number of people affected by the changes

One-piece-flow means ?

 Larger lot sizes
 Batch
 Operators need to work harder
 One piece moves to the next operation

It takes two to three years to complete Lean Manufacturing implementation ?

 False
 True

Which of the following is not a goal of lean manufacturing ?

 Producing smaller lot sizes
 Increasing machine utilization
 Utilizing activity-based costing
 Reducing set-up times

Production line problems should be apparent to even a casual observer ?

 False
 True

In a manufacturing cell, who has authority to stop production?

 Machine operators
 The material handler
 All of the Options
 The line supervisor

Products with low demand should be ?

 Assigned higher cost per unit
 Assigned higher cost per unit
 Produced in the quantity needed
 Batch processed and held in stock until needed

What do we mean by VSM ?

 None of the Options
 Value Stream Mapping
 Very Serious Mistake
 Valid Sustainable Management

“Queue” means:

 Material should be pushed to the next operation when a batch is complete
 Waiting
 A unit of measure
 A signal to start production ?

Using kanban, production demand is triggered by ?

 The production planner
 Forecast
 Removal of product by the downstream customer
 Any of the Options

5S is another word for housekeeping ?

 False
 True

Lean Thinking should only be implemented when there is no crisis ?

 False
 True

In a cell, the operators are responsible to ?

 Maximize production output
 Meet customer requirements
 Direct requests to the supervisor
 Run the machines or processes assigned

The main objective of lean manufacturing is to ?

 Outsource much of our manufacturing in order to focus on final assembly
 Produce goods using less resources compared to mass production techniques
 Keep labor costs as low as possible by using more of other resources
 Produce products with fewer options to simplify consumer choices

In a lean workcell, the supervisor’s main responsibility is:

 Achieving production counts
 Identifying and resolving abnormal conditions
 Keeping workers busy
 Keeping production moving

We can best increase output by producing parts faster ?

 False
 True

Kanban is based on a model of ?

 Automotive assembly lines
 Shipyards
 Supermarkets
 Job shop machining

The 10,000,000,000 dollar spent on material handling equipment has been to a waste of money ?

 False
 True

Mura means ?

 All of the Options
 Unevenness (Inconsistency in physical matters)
 Doesnt add value
 Overburden and absurdity

Place the 5s's in the proper order ?

 Sort, Set-in-order, Shine, Sustain, Standardize
 Sustain, Set-in-order, Shine, Sort, Standardize
 Shine, Sort, Standardize, Set-in-order, Sustain
 Sort, Set-in-order, Shine, Standardize, Sustain

Lean manufacturing is a ?

 Efficiency improvement technique
 Method for reducing labor cost
 Means to improve responsiveness to the customer
 Set of tools designed to improve productivity

Which of the following is not one of the eight wastes ?

 Overproduction
 Waiting
 Excess machine capacity
 Transporting